The new mazak fiber lasers improve cutting speed when cutting mild steel up to 6mm compared to co2 lasers. Additive technologies include laser and multilaser metal deposition, along with wire arc am, while joining techniques include friction stir welding fsw. This innovative cnc system has been undergoing continual development since 1981. Maximize your mazak laser processing with these three 2d software. Programming manual mazatrol matrix ilogic software. Mazaks optiplex nexus 3015 co2 lasercutting system combines high performance with a compact and flexible design, ideal for fabrication job shops looking to expand into lasercutting services. Heres a comparison chart that demonstrates this approach. Part sorting automation is mazaks latest advancement in automation solutions. Mazak fabrigear laser tube cutting modern machinery company. Action change the cutting feed override value to one greater than 0. Need help with cutter comp on mazak mazatrol 640 mn. Mazatrol cnc more than 30 years of continuous evolution. This unique system also has been used on mazak lasers for almost 30 years. The examples of the adjustments made will be similar for any co 2 or fiber laser cutting mild steel with o 2.
The laser cutting process and cut quality depend upon the proper selection of laser and workpiece parameters. Nesting efficiency, support for every type of laser cutting, management of the technological parameters and the automation of the software make almacam cut the most productive system to program your laser cutting machines. Programming of flat laser cutting machines using the almacam cut software. Nesting software automated job shop flexible mazak laser. Mazak, dontyne systems, renishaw and advanced industrial measurement systems aims collaboratively developed a flexible gear machining solution that combines the multitasking capabilities of mazaks precision 5axis cnc multitasking machine tools, dontyne systems gear production software solutions and renishaws and aims inspection.
The rectangle with two differently rounded corners offers the advantage that both straight cutting lines and more complex shapes are possible with the tested settings. We offer the flexibility of a onepiece prototype to full production. Hyper gear is a first laser machine tool driven on all the axes with linear motors. The best laser cutting machine, high speed laser cutting vendor of siemens duration. Unexpected operation of the machine will result if the settings are modified without a thorough understanding. By analyzing accumulated operation results, overall factory productivity can be improved.
I need help sending programs to mazak industrial forum. With over 21,000 installations, sigmanest is the most trusted and complete nesting software in the world. Accurate interference checks and setup time reductions can be done for machines on the shop floor since the same machine data, tool data, machine parameters are utilized by the smooth cam rs. Fanuc spindle alarm codes and fanuc spindle drive faults. Mazak programming workstation mazacam mazatrol editor and. The established optiplex fiber iii laser platform is now available in 10kw power. Change post processing configurations for router to water jet or plasma or laser easily. Nesting software automated job shop flexible mazak laser wicam at combi tech. Action contact mazak technical center or technology center.
Five tips for 2d software programming mazak optonics. Mazak hybrid multitasking machines incorporate technologies for additive manufacturing or joining as well as done in one gear manufacturing through mazaks smooth gear cutting solutions. Check out our manufacturing survival kit for resources and important things to consider. Not sure what software to use to driver your laser. Cnc machining metal fabrication indianapolis mainstay. Welcome to the mazak global website the global machine tool leader. The revolutionary mazatrol cnc, developed exclusively by mazak, was first used on metal cutting machine tools in 1981. Check out this opensource, lasercutter controller software. The cutting capabilities of the laser is directly proportional to the beam quality and beam waste of the laser. Dual pallet shuttle tables, work piece lifters, chiller unit, robovent dust collector, class one enclosed cutting. The leading profile cutting and sheet metal cadcam system in the world. Includes cnc turning and multitasking lathes and a broad selection of vertical and horizontal machining centers. Mazak cnc machine production support software upgrade your factory to a smart factory the ismart factory concept has been established by utilizing the most advanced technology and software which was developed by our company in response to the increasing requirements for automation, labor efficiency, and the decreasing skilllevels of most.
Parameter list alarm list mcode list for mazatrol matrix before using this machine and equipment, fully understand the contents of this manual to ensure proper operation. Mazak optiplex ii 3015 co2 compact highspeed expandable automation, mazak super turbo x510 mk3. Perfect for cadcam programming artistic woodworking and machining jobs, production abrasive cutting, burning and plasma. The final piece of the puzzle for laser processing is the cutting speed. Laser cutting laser cutting is one of the most precise methods of cutting a design from a variety of different materials. Laser cutters use a thin, focused laser beam to pierce and cut through materials to cut out patterns and. Approximately 80% of the time while the program is running the laser is cutting, this is the majority of the processing time. Smooth gear cutting solutions employ graphical user interfaces for gear spline data entry along with cutting parameters. Jul 20, 2018 to prevent the laser head from crashing into the workpieces surface, the measurement system determines the amount of bow or twist and adjusts the cutting parameters so the laser head follows the contours of the actual tube, not the programmed tube. Mazak cnc machine control alarms error codes helman cnc. You will have to set your parameters to get it to work tho. Highspeed, highaccuracy laser cutting with unsurpassed productivity. From pallet change to sorting finished parts, this part sorting automation improves material flow through the fabrication production line resulting in increased productivity. Gas gives the big assist in laser cutting knowing how laser cutting assist gas works helps troubleshoot a bad cut edge.
Mazak s 3 levels of mazatrol cnc control, included in our 345 manufacturing solution, are the manufacturing industrys most versatile and easytouse. Mazak is committed to helping our customers navigate these uncertain times by offering creative tools and resources for shop owners, managers and team members. In principle, these settings should not be modified. They offer a more stable cutting performance for stainless, copper, brass, bronze, aluminum, and other exotic metals. Lasers, flame, plasma, waterjet laser cutters for sale listings we have 466 listings for laser cutters listed below. This limits the cutting speed independent of the maximum laser power of the machine. Remarks on the cutting conditions recommended by the nc warning. Machine tool technology cnc software cnc tools mazak uk. Practical machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers.
If this alarm message is displayed when the cutting feed override value is not 0, check the signal line. Should any questions arise, please ask the nearest technical center or technology center. Previous laser experience with amada fiber laser or mazak, or similar laser cutting systems. Yamazaki mazak started the production of laser processing machines in the 1980s. Mazak can also provide a total cadcam solution no matter what manufacturer you utilize for cutting, bending, punching, design and production management for sheet metal, shapes and tube operations. Parameter list alarm list mcode list for mazatrol matrix. Mazak reserves the right to change product images and specifications at any time without notice.
Justification of initial costs dwarakish nagaraja, bs thesis prepared for the degree of. Cause the cutting feed override value is set to 0 on the machine operating panel. Mazak lasercutting machines will then automatically define the maximum speed allowed to cut each part geometry. Mazak tx48 cut conditions laser engineering engtips. A laser cutter is a prototyping and manufacturing tool used primarily by engineers, designers, and artists to cut and etch into flat material. Mastercam cadcam software is used for offline programming, reducing programming time while optimizing the tool paths and cutting parameters. Developed and maintained by an expert team of mathematicians and engineers, sigmanest runs every type of machine. The same test on a 4000w cincinnati cl840 co2 laser cutting system yielded a 12% cost savings and 62% increase in feedrate. The optiplex nexus fiber is an affordable solution that delivers cuttingedge technology.
The development of 3d lasercutting machines has significantly reduced the processing time for many applications cut with traditional technologies. Automatic fixture date generation by space cam software. If you are looking to buy or sell second hand mazak laser, please visit equipmatching. Jul 11, 2007 mazak 2d3d tubing laser cutting demo duration. Optimum acceleration deceleration for the reduction of cutting time tolerance control ensures highspeed corner cutting improved laser operation responsiveness laser control is improved to generate optimum laser power in the minimum time improved performance for fly cutting and sharp edge cutting. Mazak is a leading international manufacturer of 3d laser cutting machine tools. Cutting conditions that are the result of the mazatrol automatic cutting conditions. I am operating a mazak flat bed blanker, 1500 watts,7. The smooth process support software incorporates mazak s accumulated expertise to visualize production for convenient factory management. New and used mazak optonics we have 31 listings for mazak optonics listed below. Smc plus serves as an optional software module that assists operators in correcting tool contact points in eia programs using 3d part models for improved accuracy and part quality. Yamazaki mazak was established in 1919 and has been contributing to the development of the machine tool industry as a leading global company. Cnc router software, cam software for laser, water.
Mazak optonics offers a comprehensive set of software solutions designed to optimize the performance of your lasers. In as little as 20 minutes, some of todays offline multiaxis cad cam software for laser cutters can automatically design and generate nc code for a sheet metal workholding fixture, create nc code for 3d parts, perform cutting simulations with part interference checks, and. Mazak produces laser equipment with a wellrecognized reputation for consistent quality and reliability. Edit your mazatrol programs on your pc or laptop also on the road, while your mazak machines keep working. Yamazaki mazak is the worlds largest manufacturer of metal cutting machine tools. Products include multitasking machines, cnc turning centres, vertical and horizontal machining centres, cnc laser cutting machines, flexible manufacturing systems fms, cadcam products and factory management software.
Assist gas is one of the prime movers and shakers of laser cutting parameters, said mark mercurio, applications and technical support manager for mazak optonics corp. Contentsac spindle drive faultsalarm list for a06b6052hxxxalarm list for a06b6044hxxxdigital ac spindle drivealarm list for a06b6055hxxxalarm list for a06b6059hxxxalarm list for a06b6059hxxx ac spindle drive faults. Mazak tx48 cut conditions mazak tx48 cut conditions asp1950. Designed to optimize the cutting of a wide range of materials including flat sheet, 3d shape, and pipes. Laser comparison cutting speed and rate of feed jmtusa. Cadcam nesting software solution trailer production mazak. Assist with the production of parts made of assorted materials using laser cutting machines from. Just to be safe write down your old parameter s values ok, now the long version. Fastest cnc in the world latest hardware and software for unprecedented speed and precision. Monitors machine operation status by connecting machines in a factory over a computer network. With builtin cam for polyline dxf, and svg, it can even create rasters from images.
Conventional programming has always been one of the most significant advantages for machine tools equipped with the mazatrol cnc system. The smooth process support software incorporates mazaks accumulated expertise to visualize production for convenient factory management. This helps to prevent burning of sharp edges due to overheating. Siemens exchanged their lastest computer system for a laser system. Mazaks 3 levels of mazatrol cnc control, included in our 345 manufacturing solution, are the manufacturing industrys most versatile and easytouse. It also significantly lowers maintenance and operation costs. Laser control is improved to generate optimum laser power in the minimum time. Just reply to this email or call us at 8664827829 and well cut your part on our lasers with shop air so you can see the difference for yourself. Mazak space cam system imports 3d data to make laser cutting programs quickly and reduces the time required to prepare complex 3d programs. We therefore offer a very wide range of both co2 and fiber 2d laser machine configurations designed to meet the specific needs of your operation. Be sure to observe the safety precautions described in this manual and the. Parameters are set to the optimum standard machining conditions prior to shipping of the machine from the factory. You can also click on the column heading to sort through the listings. Its designed to support homemade laser cutters, diode based laser engravers, and even converted chinese laser cutters.
Mazaks 3 levels of mazatrol cnc control, included in our 345. For more information on an item, contact the seller directly. The following graphic is a good reference for testing cutting parameters. Thanks to advanced, highly versatile multitasking machines paired with the right software and cadcam system, production of gears of all shapes and sizes is faster and more precise than ever before. Part sorting automation is mazak s latest advancement in automation solutions. Yamazaki mazak manufactures not only advanced machine tools such as multitasking centers, cnc turning centers, machining centers and laser processing machines but also automation systems with the concept. The use of nitrogen allows the laser to use the full power of the machine as this process is based on the laser power doing the majority of the work. But in the mazak parameters under tape set g12 baud rate 4800. Ever since, we have concentrated on producing the most advanced machines available, capable of cutting thin to thick flat workpieces, cubic workpieces and pipe and structural materials all with highspeed and highaccuracy.
In as little as 20 minutes, some of todays offline multiaxis cad cam software for laser cutters can automatically design and generate nc code for a sheet metal workholding fixture, create nc code for 3d parts, perform cutting simulations with part interference checks, and allow modification of cutting parameters. Mazak new smoothx control machining, tools, cutting. Maximizing parameters in laser cutting fabricating and. Available in two models, the mazak fabrigears are the ideal laser cutting machines for fabricators who process tube and pipe. If this alarm message is displayed when the cuttingfeed override value is not 0, check the signal line. For bending, broshuis uses lvd software and machinery. Mazaks laser cutting machinery demonstrates highspeed, highaccuracy and. Mazak optonics believes one size does not fit all when it comes to 2d laser cutting technology. Laser software equipment and solutions for laser cutting.
Laser cutting parameters the laser cutting parameters are dependent on the beam characteristics, the cutting rate required, the composition and thickness of the material to be cut, and the desired cut edge quality. Pn4000 and manages together with the laser machines the complete logistics up to the point of delivery for the bending machines. I dont have a t3 control so the mazaks t3 paramters may be slightly different, but in the mplus controller the parameter g1 under tape sets the baud rate. Six axes control allows for cutting weld preps, angled features and much more spacegear3d laser cutting. Sep 24, 2015 we just got the correct parameters that should be set, from our postability reseller, today after spending the last 3 weeks trying to get the info from mazak, postability got it to us in one day. Mazak optonics believes one size does not fit all when it comes to 2d lasercutting technology. Six axes, including a rotary tube chuck, enable you to laser cut a wide range of applications including structural shapes, spun parts.
This is a global marketplace for buyers and sellers of used, surplus or refurbished mazak laser. Control adjusts cutting parameters to a given contour. Cause the cuttingfeed override value is set to 0 on the machine operating panel. We actually have a mazak applications engineer coming tomorrow morning to see if they can get this darned thing to work. Customize the editor to your companys needs and use your mazak machines tool data, cutting data and user parameters. Im not familiar with the laser or the exact parameters mazak uses, but there are a couple things i might try. Maximize laser processing with 2d programming mazak optonics.
Simply innovative the nexus combines high performance with a compact, flexible design. Smooth machining configuration smc enables realtime process optimization with slider switches that allow operators to vary a wide range of cutting parameters. Create a consistent design between programming in mazacam editor and on the mazak machine. Action change the cuttingfeed override value to one greater than 0.
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